Cat 3204 injector removal. Search and buy Cat parts for your equipment.
Repeat Step 1 and Step 2 for the remaining rocker shaft assemblies. We have the parts you need! Call Us Now! 1-800-562-0360. 3204 cat. I have tryed spill timing with no success. This document provides specifications for the 3204 vehicular engine. The book dosent relate to the type of fuel injection pump i have. It is a tapered shaft and i have tried screwing - Answered by a verified Technician We use cookies to give you the best possible experience on our website. 1 fuel injection pump with 8S4613 Wrench and 8S2244 Extractor. Install the bolts and lines. This rugged tool applies straight, even pulling power through a bridge assembly and mechanical forcing screw. 5. 66 Watch from the best start to finish a C7 CAT injector cup job. Start By: a. f) Put installer (5) in position on the locator. Fuel Injectors Apr 1, 2009 · Hello, I just had one apart on a 3204 in a Cat skidder. Used with cups 227-2911. thanks for the advice and info. Thread starter PinionGear; Start date Aug 9, 2021; P. The document provides instructions for finding the top center compression position of the No. Use tool (A), and disconnect fuel line (1) at each end. Please note the sealing system in a cast iron head vs an alloy head. Find the best priced used Caterpillar 3204 Engines by owners and dealers. Field Tech. {slight bend} Get a socket or something that will fit over the snubber [middle piece} but fit around the bonnet. It lists the full serial number as 8PB06203 and includes the part numbers 1W-6539 and 1W-1354. Oct 11, 2009 · 3204 pc fuel injection pump. I an in-experienced owner, any When a fuel injector group is serviced, the new fuel injector group’s electronic injector code must be pro-grammed into the engine’s personality module soft-ware by using the calibration menu on the Electronic Service Tool. Fuel Bypass Valve 9L-6969 Fuel Injector fits Caterpillar Engine 3204 3208 Excavator 225 Loader 910. Aug 14, 2010 · Use tooling (A), and remove the fuel nozzle from the cylinder head assembly. 4 spray holes, openning pressure 2200+/-50 PSI Feb 10, 2022 · Remove Fuel Injection Pump Housing & Governor. About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Dec 12, 2014 · I need some help understanding how to time the injector pump on a CAT 3304 PC engine. (41 liter). Damage to the unit injector will occur. Priming pump. Feb 20, 2020 · 7. NOTE: If a fuel injection pump is removed carefully, the sleeve will remain on the pump plunger. 6 to 127. The nuts that hold a fuel injection line to an injection valve and injection pump must be kept tight. I usually use a washer and braze, silver solder it together. Watch from the best start to finish Jan 31, 2019 · Here's how I fabricated my own #9B2029 fuel injector socket wrench without breaking the bank for a "factory original" Jul 18, 2010 · ok I dont think I was clear enough, the leak is at the side if the head where the line screws into what i thought was the injector, it has a keeper bolt at the bottom and the part thats leaking has a nut about 3/4 wrench size, is this the injector in the side of the head or is it under the valve cover? i thought this was the injector since the line from the pump scews onto it, ifit is the Mar 26, 2013 · Posted 3/26/2013 22:46 (#2994436 - in reply to #2994378) Subject: Re: CAT Injector Pump Leak Between Omaha and Des Moines, 7 miles South of I80 AR1920 - 3/26/2013 22:27 Thanks for the ideas and pics I'll check closer in the morning . 0539: our knowledgeable inside sales staff will promptly assist you. engine - industrial. in place and also lined up the timing hole w/a bolt on the flywheel right side. Brand New. Watch for fuel leaking around injector or a line. I removed the fuel lines and the valve cover exposing the injectors. Jul 9, 2023 · Amazon. Cat® Reman Fuel Injector Delivers High Pressure Fuel into Engine Cylinder Oct 30, 2016 · About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Caterpillar Cummins Detroit Diesel Paccar Mack Navistar Eaton-Fuller 10240 - CAT 3126B, C-7,& C-9 Injector Remover/Installer Kit (*152-1057) MONACO TOOL # 10240. Free Remove Fuel Injection Pump Housing And Governor (Interim Scroll Fuel System) START BY: a. Whether it’s a full engine rebuild for the Caterpillar 3208 or simple maintenance for the Cat 3204, we’ve got the engine parts to keep your fleet operating. （NOTE: will not work on a cat 3126 engine 12 valve head. Diesel Parts Direct is your One Stop Caterpillar® Shop! Buy online or call 888. I believe it takes two 1/4 inch coarse thread bolts to screw into the gear and a round steel plate with holes for the bolts and a hole for the pusher bolt. It can be used in the following Caterpillar engine models: 3204 industrial direct injection with an engine serial number of: 3PC1 and above; 45V36536 and above; 7EB1 and above; 10X1 and above; 3408; They are typically utilized in the following applications: Created by VideoShow:http://videoshowapp. I have not been able to determine if the oil is leaking from the pump itself or whether it is coming around the pump where it bolts to the engine. Even the older pencil type can leak around the upper setscrew. It provides an index of components for disassembly and assembly of the engine, listed in alphabetical order. Motor caught on fire and melted fuel system. Remove No. Mar 4, 2020 · a) remove electric starting motor. Jan 15, 2020 · I don't have much experience, but as you say it seems a problem of incorrect atomization of the injector. 0539 if you have questions about this item. 00. Fuel Injection Pump Plunger. Bu sayfada, Caterpillar'ın çeşitli ekipmanlarının resimlerini ve broşürlerini bulabilirsiniz. Install the rocker shaft assembly in the reverse order of removal. The part I think your calling a piston moved freely in my transfer pump. com/gp/product/B008S8W3QA/ref=as_li_tl?ie=UTF8&tag=adeptape-20&camp= Mar 5, 2020 · a) remove fuel injection pump housing and governor. Oct 4, 2004 · OTC's Caterpillar Fuel Injector Nozzle Puller is designed to remove the pencil nozzles found on Caterpillar engines. 8T3199 8T3198 1B4206 6V6983. 10. remove fuel injection lines b. Fits Direct Injected (DI) Caterpillar 3204 Engines Caterpillar 3204 Engine Inframe-Overhaul Rebuild Kit, Pre-Combustion (PC) Our Price: From $924. THen open the lines at the injectors and make sure you use two wrenches one to hold the fixture and one to remove the compression nut otherwise you While selecting Caterpillar 3208 fuel injectors, don’t hesitate to contact our team to help. 0 mm) rod,8S4613 Wrench, 8S2244 Extractor. b. Purchase all the necessary parts and tools to service your machine! Buy Cat 3204 ENGINE - INDUSTRIAL Parts for Repair & Maintenance 4Pcs 9L6969 For CAT Caterpillar Pencil Fuel Injector Nozzle 3204 3208 Engine AUTOOL Automobile GDI Fuel Injector Cleaner Machine, 6 Cylinders, 1500ml EFI,FSI Ultrasonic Wave Fuel Injector Cleaner Petrol Injection Tester Cleaning Kit for All Cars Motorcycles, CT400 This Caterpillar 3204 Diesel Engines service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Try cranking with two fuel lines loose and two open to help purge out air. 7 mkg). I have changed fuel filters, drained fuel tank, replaced fuel line from tank to injector pump, and looked for loose connection and or leaks in other lines. Previous Cat Product Name: Cat Ultra 5 Moly #1: Cat Ultra 5 Moly #2: Cat Advanced 3 Moly: Current Cat Product Name: Cat Extreme Application Grease 1: Cat Extreme Application Grease 2 Cat Prime Application Grease: Grade (NLGI) 1: 2: 2: Melting Point C° (F°) 260 (500) 260 (500) 260 (500) Ambient Temperature C° (F°)-35 to +40 (-31 to +104)-30 If your taking the pump in to be rebuilt they will put it back at tdc #1 in my experience. Remove the bolt and washer from the timing gear. 4. Disconnect tube assembly (6) from adapter (4). Remove two nuts (2) and the tachometer drive housing (1). you can work it with a screw driver and see if it starts. 02 Convenient 3204 ENGINE - INDUSTRIAL parts packages for common maintenance and repairs. Fuel injection pump. Remove cover (1) from the pump housing. By my simple investigation it seems the injector assembly needs to seat into the spline section at least 3/16". 3 AVAILABLE, PRICE IS FOR 1 GEAR . Install Tooling (A). (101. Caterpillar 3204 Fuel Injector. Use tool (B), and remove retainer (2) from the adapter. Nov 22, 2014 · It seems like the injector wasn't seated in the spline portion of the PC chamber. Checking with 8S7167 Gauge 8S7167 Gauge,6F6922 Depth Micrometer, 4 to 5 in. Customer Service: 1-800-533-6127 Tech Service: 1-800-533-6127 Email: inquiry@service-solutions. Be sure bolt (9) has the washer and O-ring seal on it when installed. The replacement 45V has a newer style head and injection pump. 5P144 Fuel Line Socket. S. D3 D4D D5 D6C D7F D7G. With time they tend to crack or become loose, causing serious damage to the cylinder head or the block. injection nozzle again. dont have s/n handy. Remove the tachometer 0R-8785: Remanufactured fuel injector for 3204 Caterpillar engines. Expert. Locate (TC) compression position for No. Nov 3, 2012 · Sorry Oz Kbeen is right on 3204 in his d3c does not use sleve metering it uses the high pressure scroll system And there is a cover that you can take off the side of fuel injection where you can see the fuel rack. 06 to $1,041. | Pre-combustion chambers are a low-cost component of an engine. 1 ± 0. This See how easy a injector cup job can be on a Diesel engine when you have the right tools. Put identification on two wires (7) and remove from switch. Haggerty Road, Plymouth, MI 48170 USA. Oct 30, 2020 · Remove socket head bolts (6) from unit injector (5), and remove rocker shaft bolt (7) . wheel dozer. The Cat 3116 injector is easy to remove and make a cat 3116 fuel injector replacement with a little work and the right cat 3116 injector tools. then you remove the plate on the side of the injection pump insert a 5/16 drill bit or timing tool turn pump until the tool drops into the notch then bolt it up Jan 9, 2021 · How do I remove the injectors from this 3204 cylinder head, I have removed the hold downs. but I would check your fuel supply to pump first . Simo Dec 4, 2014 · Remove And Install Fuel Injection Nozzles And Adapters (Later) View Image START BY: a. The spacer must be changed to change the timing dimension. Aug 26, 2014 · Depending on the type of fuel injectors, (internal 7000 series) you could have a leaking vent screw or a loose line. JamesB1991; Apr Like all Cat Reman engines and components, Cat Reman injectors are made with unique proprietary processes that return them to the latest OEM specifications. Dimensions: 3. This way when both were lined up and pinned i knew that the pre pinned(timed) rebuilt pump would be aligned when reinstalled. Now with the shutoff pushed forward/off, crank the engine until you get clear fuel from the bleeder and reinstall. end by: a) install fuel injection pump housing and governor 6. Do not tighten nuts until adapter (4) is installed. Loosen bolt (7) approximately 3. Covers removal and installation, as well as some tips. Remove line (7). Product Description Reman 7000 Series Cat Injector. 20 mm (. And also have put Chinese ebay injectors in it and fuel filter. Is there access plate on the timing cover if so remove it to look at the gear there's going to be marks on it and the meshing gears usually there's two threaded holes on the pump shaft gear after engine is in TDC 1 the meshing gears should have marks that line up where the teeth mesh. Feb 26, 2020 · TIGHTENING THE NUT OF A FUEL INJECTION LINE 1. 12. Track-type skidders 4P 54H D4HTSK II. g) Put clean engine oil on the face of nut (4) and install it on the locator. It may seem like a simple task, but a misread serial number or missing replacement part number can lead to unnecessary downtime. com: shsiyayh 1PCS Fuel Injector for Caterpillar CAT 3204 Excavator E180 EL180 215B 931B 931C 0R-1742 0R1742 : Automotive Jun 5, 2012 · c. 0539 : our knowledgeable inside sales staff will promptly assist you. 24. Turn the injection pump camshaft until tool (B) can be installed in the groove (slot) in the injection pump camshaft. Test or replace the injectors if the appear questionable. Remove the fuel injection valve (2) from body (3). Additional information. Its a pitty CAT hides a lot of info about their injection systems we get there eventually but it takes much more brainstorming. Put the fuel injection pump housing and governor in position on tool (A). Free shipping. Remove the precombustion chamber from the cylinder head with tool (A). txt) or read online for free. 1-800-437-3609 | Mon-Fri 8am-5pm EST Home > Engine Parts > Fuel System Parts > Fuel Injectors > Caterpillar Fuel Injectors > First Start Cat 3204 after complete rebuild. Oct 22, 2023 · Cat Fabricated Tools FT1537 and FT1539 There are some picture showing the tools used to remove the complete pump. PinionGear Rebuilt Cat 3204 motor will not start on own power. 2675 ± . OPENING PRESSURE VALVE NO. Use Tooling (A) to remove unit Injector (5) . I tried starting my rebuilt motor this morning and it doesn't fire. 52 Drivers, BDX lite WT Rotor, Hygear Dual Pressure kit. NOTE: The valve in the fuel injection nozzle can be good and still not make a noise (chatter), or not have a very fine vapor (spray) from the orifices in the tip of the fuel injection nozzle during Step 2. But cannot seem to access the timing on the flywheel. remove valve covers View Image 1. 966d 966c 950b 950e 950cinjection pump timing tutorial Customer: I have a cat d4c series 3, 1990 yr. When both valves are closed, the crankshaft is in the top center compression Mar 23, 2011 · My D4 H with a 3204 engine has developed an oil leak. NOTE: Do not loosen screws (2). Put the fuel injection pump housing and governor (1) in position on the engine and against the timing gear plate. For Injector Sleeve Removal and Installation Tool Kit for the Caterpillar 3114, 3116, and 3126 2 valve engines. If the screws are loosened, the fuel pump adjustment will be changed. Fuel pressure from the injection pump must be higher than the injector valve to force it open and push fuel through. Attach the other end of the cable into what ever kind of a nut fits the end of your slide hammer. Search and buy Cat parts for your equipment. May 29, 2021 · Remove four bolts (2). The document then provides an index and sections on the engine's air induction and exhaust system, electrical system, fuel system, lubrication system, basic engine components, and other technical details. Oil Filter: It is important to regularly replace the oil filter to ensure clean oil circulation. … May 28, 2023 · The injection pump should not need attention, these old style injection pumps have a very long life as long as the filters have been working properly. Remove the fuel injection valve and body from the precombustion chamber. b) remove fuel injection lines. I think the oil is coming from around the fuel injector pump. com. the truck started up just fine but hesitates and squeels for a sec when u give a full acceleration but seems to smooth out at idle and at max idle. I believe the blocks and internals to be the same (please advise). Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. 1,633 Satisfied Customers. Service Intervals Sep 5, 2013 · Got a friend with a 943 CAT loader with a normally aspirated 3204 CAT engine in it. com/shop/slowaf12vBD Diesel Discount Code: MIKECHot Shots Secret Discount Co Mar 4, 2024 · Wheel-type skidder. 395 ± 0. Loosen the bushing from the pump housing with tool (B). May 5, 2020 · 2013 F 800 Sno Pro Limited Black - Y-pipe, D&D LTS Head, Diamond Ti Quiet Can, 2 Deg Key, PCV, Pod 300, Boyesen reed Cage, D&D Yellow/77 G Wt, Team Tied Secondary 66/56 Red/Blue ,10 Tooth 2. Note: Do not use a wire brush on the tip of the unit injector. gal. (108. 3204 Fuel Injector Nozzle with Fuel Line. This document is a service manual for the 3204 Caterpillar vehicular engine used in the 215 excavator. Remove the precombustion chamber gasket. Remove shaft (3), valve rocker arms (1) and unit injector rocker arms (4) as a unit. Any change of camshaft rpm will change the rpm and position of governor weights. CAT injectors do not use a return line. I have a cat 910 wheel loader, with a 3204 engine(1978 -080U5471) The problem is the mountingplate on the fuel injection pump which has cracked, and I need to take the fue … read more Scene7, Caterpillar'ın ürünlerini ve hizmetlerini görsel olarak sunan bir platformdur. CTP offers a full line of replacement Pre-combustion chambers for Caterpillar® applications. 687. Remove two bolts (3) and adapter (4) from cylinder block. ) Nice Design -- Small enough to enable you to change even the hard to get at cups at the rear of the engine. Remove fuel pump mounting nuts (8). This aftermarket part is guaranteed to meet OEM specifications and covered by a 12-month warranty. It is an early injection pump with the delivery ports on top of the pump. it has for bolts in it 7/16 heads. I also did an experiment dropping the injector tip down into the PC chamber. 1. The recommended oil filter for the Cat 3204 engine is the Cat 1R-0739 or an equivalent. Caterpillar 3204 Engine Service Manual Sn 10x1 and Up - Free download as PDF File (. After that put the extractor on the fuel injection pump and loosen the bushing. Mar 2, 2007 · HELP-CAT 3406B ADVANCED TIMING UNIT INSTRUCTIONS NEEDED hey partners. COM Cat 3116 injector removing. 051 mm). Bosch Automotive Service Solutions 15000 N. 3 gallons). Have valve cover off and #4 valves are rocking so #1 is on TDC. Just do not loosen any screws holding the levers to the pump or you will change the calibration. Feb 24, 2020 · SCHEMATIC OF FUEL SYSTEM 1. Shop by category, part number or serial number to find the parts you need to repair and maintain your equipment. Remove the coolant from the cooling system. OLDFORGEPOWER. The cable only needs to be a few inches long. OLD FORGE POWER EQUIPMENT, INC. B. High quality re-manufactured 7000 Series injector for Caterpillar 3204 series. This Injector is made for the later model 3204 engines. remove fuel injection lines (interim scroll fuel system) NOTE: The radiator guard, engine enclosure and fan were removed for better photo illustration only. C. $33. Disc. model with 3204 engine that won't stay running after about 15 to 45 minutes of use. Apr 27, 2023 · CAT® C32-C27 Fuel Injector Adjustment We carry a wide selection of parts for Caterpillar 3204 diesel engines, including overhaul kits, piston kits and main bearing sets. Tighten the nut until installer (5) is at bottom. Install the three nuts (2) that hold the fuel injection pump housing to the timing gear plate. Weight: 3 lbs: Dimensions: 8 × 8 × 8 in: Related products. The carrier for governor weights is fastened on the rear of camshaft (19) by bolts. Tool does the job quickly - and without damage to components. Feb 24, 2017 · If you have an old injector tube, cut one of the injector nuts off, get a small piece of cable that will fit in the nut and attach it somehow. Fits Caterpillar Models: Wheel-type loaders 910 916 926 926E G910 G916 G926. During operation, pre-combustion must endure extreme compression forces and temperatures. Use the 8S2243 Wrench and remove the fuel injection pumps to be checked. Feb 26, 2020 · See FUEL INJECTION PUMP TIMING DIMENSION SETTING: OFF ENGINE. I could fax you some dissasembly or assyembly instructions that I got from the dealer if you need? Mine had 3 check valves in it that were bad. 2023. $ 3,111. Put the fuel injection pump housing and governor in position on the engine. Oct 2, 2021 · changing plungers 3406b cat injection pump Easily remove and install injector sleeves on your 3126B Caterpillar engine equipped with HUEI style injectors using our comprehensive Injector Sleeve Removal/Installation Kit. Capacity is 11 U. pdf), Text File (. Remove the nut (1) that holds the fuel injection valve. NOTE: Fuel injection pump removal is made with an 8S4613 Wrench and 8S2244 Extractor. Use CAT 3204 ( later models ) OR3419 otoperk ref PRKW7015 4W7015 suitable for CAT 3204 diesel spare parts nozzles and engine manufacturers, injection systems, nozzles for sale, bosch, delphi fuel pump catalog. Remove two bolts (1) and start switch (2) from the governor housing. Part Numbers: 0R3419, OR3419, 1W3995, 4W7015, 8N7004 Dec 5, 2018 · New Caterpillar engine 3204 Aftermarket 0R1743, 0R3419, 1W3996, 8N7004, or 4W7015 Pencil Type Fuel Injector. Part number of fuel injection pump and governor group. Used New 2400 to 2900 psi 2750 to 2900 psi Mar 30, 2013 · Remove the 3/4" hex bolt/bleeder on the TOP REAR of the injection pump. 0020 in. Feb 10, 2022 · Be sure the governor springs and gasket are in position on governor housing (8). WITHOUT THE AUTHORIZATION OF CATERPILLAR OR IT’S SUCCESSORS. Remove the bolt from the cover over the torque spring. If you need any help finding a part, please use our quote request form or call us at 888. Now do I have to remove the injector, do I have to change it completely or can I only change the sprayer? Thanks for your help . Aug 10, 2021 · CAT D7 17A Injector Removal. Remove fuel injection pump housing and Find many great new & used options and get the best deals for Caterpillar CAT 3304 / 3204 Fuel Injection Pump 2w0263 W/ Weights and Shaft at the best online prices at eBay! Free shipping for many products! 1W-5829: Fuel injector for Caterpillar 3204 and 3208 engines. com/free Jan 12, 2014 · Fanshawe College instructional video for removing a CAT diesel fuel injector sleeve. Here's how Dec 4, 2023 · Once the cover is off, remove the bypass valve and the springs from the housing. . Slow cranking will not allow the engine to start. May 27, 2021 · Got this Cat D3 Dozer that is having fuel problems, I believe it's an 83 with direct injection. It includes an introduction noting that specifications can change and the most up-to-date information should be obtained. Is there a Tool of choice ? – Use with Diesel Compression Tester TU-15. I've done a compression test 400psi for each cylinder. Close the fuel valve on the fuel tank. – Injector adapter with quick disconnect for Caterpillar 3204, late model 3208, 3304B, 3306C, and 3406C engines. The fuel injection pump timing dimension (off engine), using the 8S7167 Gauge is 4. Key steps include removing the fuel injection lines and valve cover, installing an engine turning tool, and turning the flywheel until the intake and exhaust valves for the No. Firing order (injection sequence), 3304 Engine … 1, 3, 4, 2. Create an account in just four steps 1) Select a local Cat dealer store 2) Create a local dealer profile Dec 16, 2022 · maXpeedingrods 40 Pcs Diesel Fuel Injector Puller Removal Tool, Auto Truck Diesel Injector Extractor Removal Tool, Slide Hammer Bearing Puller for Diesel Engines dummy Fuel Injector Remove Tool Injector Slid Hammer Puller Compatible with BMW N14 N18 N20 N26 N53 N54 N55 N63 S63 Engine Call Us For Availability on the Caterpillar 3204 Fuel Injectors. Apr 20, 2022 · This video show proper usage of fuel injector tools. Remove bolts (8) from base of the fuel injection pump housing. Install Fuel Injection Valves (Marine Engine) 1. 1 piston. Fuel injection valve. Remove the fuel injection pump housing from tool (A). •Install Fuel Injection Pump Housing & Governor 1. Oct 18, 2012 · Caterpillar 3208 injector pump removal Removing pump in dark to sell. 5 liters (3. remove fan drive Fluid Spillage Containment. Caterpillar 3406 B Injector Puller ST-212. Feb 18, 2015 · I have seen these precups in 3304's and 3306, remove the injector line, remove the nut at the top of the precup, remove the nozzle, slide your removal tool in the hole and hope the last guy put neverseize on the threads!! New o-rings, new glow plugs, new nozzles and lots of neverseize, shouldn't have any headaches for a long time! Feb 27, 2020 · 4. Install tooling (B) as shown to remove the gear from the pump. amazon. NOW, insert the tool & wack IT w/ a hammer a couple of x to seat it. They Have a 79 or 80 model 3204 cat engine R rebuilt injector Pump and Injector’s New turbo Lots of black smoke don’t Q&A: Used Caterpillar 3204 Engine for Sale, Water Pump, Cylinder Head, Parts & More 3126 CAT Fuel Injector Sleeve Cup Tube Puller Remover Installer Set- In-Vehicle. View Image View Image 2. com/gp/product/B008S8W3QA/ref=as_li_tl?ie=UTF8&tag=adeptape-20&camp=1789&creat Mar 6, 2020 · Remove Precombustion Chambers. If the sleeve falls off the pump plunger during removal, find it immediately and replace it on the pump plunger before removal of another fuel injection pump. NOTE: A replacement of carbon dam seal (5) and washer (compression seal) (4) must be made each time the fuel injection nozzle is removed. Put the pump housing in position on tool (A). 13. The cylinders are completely mirror smooth. My suspicion is the timing of the injector pump. 0R3419 Remanufactured Fuel Injector For 3204 Caterpillar Engines Additional refundable core charge: $80. Opens in a new window or tab. 125″ Dec 8, 2015 · By having the engine on TDC does that mean you have the bolt out of the front cover and screwed back in the timing hole into the camshaft . Its a tapered shaft pump with NO cover on the side. In dark. Location of part number marks on camshaft. Aug 20, 2020 · Application – Work on 3126B Cat HUEI injectors 10R-0781, Caterpillar Marine Model 3126 / 3216B, Cat C7 C9. NOTE: Early camshafts had no part number marks on the camshafts. Now remove the injector pump and the sleeve should slide easily off the lever. A. 9. Mar 6, 2020 · Remove Fuel Injection Valves (Marine Engine) 1. etsy. Cat® Fuel Injector Nozzle with Protective Cap used in Fuel Injection Lines. Once a Cat Reman injector case has been machined and updated, it must pass a final dimensional quality inspection (pictured) before inclusion in a Cat Reman injector assembly. my question is do you know anything Mar 1, 2018 · Remove the injector line & get it out of the way. Let start switch hang on engine. 7. Kit Includes: Sleeve Removal/Installation Tool; 6 Injector Sleeves (Part Numbers: 240-1003 and 227-2911) 12 Injector Sleeve O-Ring Kits Sep 9, 2021 · In this video we are showing you how to change a Cat Engine Electrical Wiring Harness. remove air inlet manifold c. start by: a) remove fuel injection pump housing and governor. For the earlier 3204's try the 9L6969 injectors. 5 BROOKSIDE ROADCARBONDALE PA 18407570-471-3069 WWW. engine - truck. 25″ X 10. Remove plug from cover in fuel injection pump housing and install tool (A). 125 in. Remove the glow plug from the precombustion chamber. How do I remove the fuel injection pump on a CAT 3204 engine for rebuild? 1. You can remove the gear without the puller but it is a tapered fit and stuck on very tight . the 1/4 Suction gun to evacuate the cylinder listed on Amazon Affiliate Link: https://www. The original engine from the 05Z is a turbo unit and the replacement engine from the 45V is normally aspirated. Save yourself many hours of labor by not having to remove the heads! Mar 4, 2020 · 2. com Oct 21, 2017 · I have rebuilt a cat 3204 engine and stuffed up the timing on the injection pump to engine. Remove tooling (A) from the timing gear cover. Remove O-ring seal (10), O-ring seal (11), and O-ring seal (12) from unit injector (5) . 1 piston. Blow it off again. 6. 00 ( See Details ) Base price: $121. We know Caterpillar; rest assured that you’ll get the right 3208 fuel injectors for the job. 4W-7018: Fuel Injector Nozzle: 0R-3422: Reman Fuel Valve Nozzle: Length (in)--Cat® Fuel Injector Nozzle with Protective Cap used in Fuel Injection Lines. 1998 CAT D3 with a 3204 engine item 4 5F8353 GOOD USED PRE-COMBUSTION CHAMBER WRENCH FOR CATERPILLAR SHIPS FREE! 5F8353 GOOD USED catapiller but you also need the injector removal tool. Fuel Injection Nozzle. CAT 926 - 3204 Injection Pump Section - Free download as PDF File (. Caterpillar CAT 3204 Diesel Engine Injection Pump Gear - 80 Teeth. start by: a) remove fuel injection valve. a) remove air cleaner b)remove fuel injection lines c) Remove air inlet manifold 1. Nov 25, 2012 · I need to replace the injectors on a 3204 Cat Diesel straight 4 cyllinder. Nov 14, 2023 · It is simple you pull the plug out by the starter insert a long 3/8 NC bolt and turn engine until bolt will thread into flywheel make sure the number 1 is on compression both valves closed. Feb 26, 2022 · About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Feb 13, 2024 · Oil Capacity: The Cat 3204 engine has an oil capacity of approximately 12. I don't have the injection timing degrees readily to hand for the PC engine, but the DI engine injection timing runs at 21° BTC. 2. The cylinder head is undamaged, the engine has 5100 hours. Mar 25, 2023 · Usually i mess a lot with diesel tunning and Injector Pumps, and one can´t belive the number of engines outhere running outtimmed, expecially IDI´s , there are even engines that fire 180º apart. now smash the hell outta it 3-4x to break it loose from all the crud. or Best Offer. (4. A52504X2. Weak injection pumps will also cause it to not start. Maintain your Caterpillar 3200 Series engines with parts from Diesel Parts Direct. When engine rpm goes up, fuel injection pump camshaft (19) turns faster. Remove the fuel injection pump housing and governor as a unit. ft. Remove the fuel line from the engine. The DS-4W-7015 fuel injector replaces old part number DS-8N-7004. 1 cylinder are closed. Inspect the two O-ring seals on adapter and make replacements if necessary. I looked at it last night and found water and algie in the fuel system, etc, and that could very easily explain his problems. Sep 3, 2022 · I make an injector removal tool for the 1939 Caterpillar D4, D4400 diesel engine. This document provides information on a D4H machine with the serial prefix 8PB. May 15, 2020 · Need to remove injection pump drive gear. Use a torque wrench and the 5P144 Fuel Line Socket (1) to tighten the fuel line nuts to 30 ± 5 lb. Good luck, doug How do I remove the fuel injection pump on a CAT 3204 engine for rebuild? 1. Oct 20, 2014 · •I have a rebuilt 3204 engine (45V from a 943) sitting in the wings in anticipation of this coming day. ). 3. But still I agree that you should not need to remove and upset the timing if you have not taken any more off than the back house as shown in your pictures. Remove the valve cover and run engine. When I tore down the old motor I simply put the motor at TDC and then remove the fuel pump. We carry a wide selection of parts including cylinder blocks, overhaul kits, and water pumps for Caterpillar 3204 engines. Identification number on housing. A good news is that there is no need for fuel injection lines thanks to a common fuel passage in the head, fed by a transfer pump located in the governor housing. Remove fuel lines (1) and (2). Gotta make a tool to press the shaft off the can gear. Remove the fuel injection nozzles with tooling Shop for Caterpillar (CAT)'s 3204-DI (Direct Injection) Diesel Engines | Injection Pump CAT3204B CAT 3204-DI (Direct Injection) Injection Pump, Remanufactured #subscribe #caterpillar #ppumptheworld Check out My Merch Store:https://www. Save Time and Money-- The job can be done with the cylinder heads on. Found the timing slot on injection pump cam shaft (under plate behind fuel filter). All internal parts were replaced or remanufactured, motor reassemb CT-S-TRAX931 CCaatteerrppiillllaarr Service Manual 931 Traxcavator S/n 10N & 78U Volume 1 of 2 THIS IS A MANUAL PRODUCED BYJENSALES INC. If the new fuel injector group’s electronic code is not entered, the previous fuel injector group’s Dec 29, 2015 · Suction gun to evacuate the cylinder Amazon Affiliate Link: https://www. Jan 9, 2020 · Trying to remove injection pump on a 3204. Diesel Parts Direct carries a great selection of new and remanufactured parts. Cat® Reman Fuel Valve Nozzle for engine fuel injection lines precisely controls fuel delivery to combustion chambers Feb 25, 2020 · Firing order (injection sequence), 3306 Engine … 1, 5, 3, 6, 2, 4. Constant bleed valve. Fuel Injectors for 3204 Caterpillar Engines We carry a wide selection of fuel injectors for Caterpillar 3204 engines. Hydraulic Tanks, Reservoirs, & Other Tank Components Mar 5, 2020 · Remove Fuel Transfer Pump. i got the timing pin. Install the governor housing on the fuel injection pump housing. If tooling (B) was used, proceed as follows: a. Remove the fuel injection lines. AdeptApe@yahoo. Over the years we've carried several versions/brands of this tool and this design is by far the best, based on customer feedback and warranty claim rates. 625″ X 2. Apr 25, 2021 · caterpillar payloader engine 3306 ~3304. Engine slung a rod in b Removal and installation of an EUI injector on a CAT 3406e diesel engine. Turn the until the timing pin drops into the groove (slot) in the fuel injec tion pump camshaft. Feb 17, 2020 · At this position, the maximum amount of fuel per stroke is being injected by each fuel injection pump. This time I weld a nut on the top rather than the 1/2" socket top, for more 3 days ago · Find many great new & used options and get the best deals for 6X Fuel injector for Caterpillar 3204 3400 Engine 320D 4W7019 at the best online prices at eBay! Free shipping for many products! Apr 11, 2021 · i just reinstalled a injector pump on my D4H 3204 engine. Long story short it's been acting underpowered, etc for awhile and someone told him the engine was worn out. Siphon break orifice. Before i removed it, i pinned the flywheel while also pinning the injector pump. Click To Email > sales@ INCLUDES: 1x Caterpillar 3126B, C7, C9 Injector Cup Removal and Installation Kit Cross Reference/OEM Numbers: 227-2911 Item Condition: New For information regarding Returns or Warranty Claims, please see our Returns & Warranty policy. h) Remove tooling (A) and check the wear sleeve and seal for the correct position after installation. 33 About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Welcome to the Channel Zona SparepartHow Nozzle Fuel Injector Cat 3304 3306 Dozer D6G D7G Heavy Duty Caterpillar Nozzle 8N7005Let's Enjoy Spare Part Informat Aug 4, 2024 · Browse Caterpillar 3204 Engines For Sale near you on MyLittleSalesman. hvzn xcd mfqxshu jnfwf oibe ujkf bskzzaab teptp jhwrubp tvhhlg